Master Van Conversion

Posted: 10-Jun-2018 | Category: General

More flooring

More battens in, and insulation started.

More battens Further floor battens fitted

Starting to insulate Starting to insulate the floor

Posted: 15-Jun-2018 | Category: General

More flooring

More insulation going into the floor, and routing the pipes for gas across to the cooker and water pipes for the sink.

I decided to use 15mm pushfit components for the water as I have a lot of them already!

Pipe layout

Nearly complete

Posted: 16-Jun-2018 | Category: General

Laying the floor ply

The marine ply was cut to shape using the old flooring ply as a template, modified to match the batten spacing. I laid a vapour barrier below the ply to help control condensation.

Cutting the ply Cutting the ply to shape

Laying the vapour barrier Laying the vapour barrier

Fitting the first board Fitting the first board

Posted: 18-Jun-2018 | Category: General

Finishing the floor

Laid the last of the floor today.

Completing the vapour barrier Completing the vapour barrier

Last board in Last piece of ply in place. The wooden frame to the left of the picture is step area to suit the passenger seat when swivelled.

Completed floor Completed floor

Posted: 22-Jun-2018 | Category: General

Build the structure

Had a couple of days on building the structure of walls, in this case the rear of the van where the "shed" will be.

Framework Building the framework using 2x1 timber

Framework

Framework

Posted: 22-Jun-2018 | Category: General

Panelling out

Cut out the first wall panel - for the washroom. Using a mix of 9mm and 5.5mm ply - this one in 9mm.

Washroom panel

Posted: 23-Jun-2018 | Category: General

The Bed

Started on the main frame for the bed...... A combination of 4x1 timber for the main lengths, on 50x50 legs - these are notched before fixing to the 4x1 to give extra strength. All screwed and glued....

Bed structure

Posted: 29-Jun-2018 | Category: General

Gas

I ordered a 3-way gas manifold from Rainbow Conversions - the main feed comes into it and then three separate taps / circuits are available. These will be used for:

  • Cooker
  • Heater
  • Water heater (possibly) - at this stage we are not worrying about water heating.

Gas Manifold

Posted: 01-Jul-2018 | Category: General

More structural work

More of the structure going in - including the framework for the washroom.

Structure This photos shows the structure for the washroom. and you can see the painted first ply panel at the rear of the washroom, with holes for the WC filler and cassette.

Posted: 01-Jul-2018 | Category: General

Leisure Battery

Ordered the Leisure Battery from Alpha Batteries, the people I ordered the solar panel from. I went for a 105Ah AGM battery.

Leisure battery Leisure battery in place and wired up to CTEK unit, etc

One of the things I discovered when I started the bed frame was that the board housing the electrical kit was too high, so I had to drop it down - thankfully not too much of a task. And the charger / CTEK unit being side by side took up too much room for the bed leg to fit, so that arrangement had to be changed. That all shows the power of planning ahead!